EFFECT OF DEPOSITION TIME OF POTASSIUM PERMANGANATE NANO THIN FILMS ON EDDY CURRENT REDUCTION IN TRANSFORMER CORES
Main Article Content
Abstract
This study looks at using potassium permanganate (KMnO₄) thin films, made through electrochemical methods, as a substitute for laminating transformer cores on soft iron materials. The study aimed to describe the electrical and crystal properties of KMnO₄ films after they were deposited for different lengths of time (from 5 to 20 minutes) and to compare the results with a control made of silicon iron steel. Four samples of KMnO₄ (X1,X2,X3 & X4) were deposited at different intervals (5,10,15 & 20) minutes respectively. Characterization of the deposited films with X-ray diffraction (XRD) validated the crystalline structure of KMnO₄ nanoparticles, demonstrating consistent peak positions at 2θ angles of 45.2° and 65.4° across the various deposition times, with d-spacing values of 1.96 A and 1.42 A , respectively. The Result showed that sample X4 (the Sample with the highest deposition time of 20minutes) has the strongest intensity count of 26.61, indicating that longer deposition time increases the intensity, which in turn enhances crystallinity, alignment, and stable crystal size within the thin film. Similarly, electrical investigation showed that increasing the deposition time of KMnO₄ films improves resistivity and reduces conductivity, resulting in a reduction in eddy current losses and increased energy efficiency.
Downloads
Article Details
Section

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
How to Cite
References
Al-Bataineh, Q. M., Aljarrah, I. A., Ahmad, A. A., Alsaad, A. M., & Telfah, A. (2022). Investigation of the doping mechanism and electron transition bands of PEO/KMnO4 complex composite films. Journal of Materials Science: Materials in Electronics, 33(17), 14051–14062. https://doi.org/10.1007/s10854-022-08336-0
Ali, A., Žafar, H., Žia, M., ul Haq, I., Phull, A. R., Ali, J. S., & Hussain, A. (2016). Synthesis, characterization, applications, and challenges of iron oxide nanoparticles. Nanotechnology, Science and Applications, Volume 9, 49–67. https://doi.org/10.2147/nsa.s99986
Arritt, R., & Dugan, R. (2008). Distributed generation interconnection transformer and grounding selection. In Power and Energy Society General Meeting, IEEE (pp. 1–6). IEEE. https://doi.org/10.1109/PES.2008.4596772
Cullity, B. D., & Smoluchowski, R. (2014). Elements of X-Ray Diffraction. Physics Today, 10(3), 50–50. https://doi.org/10.1063/1.3060306
Fernández, I., Ortiz, A., Delgado, F., Renedo, C., & Pérez, S. (2013). Comparative evaluation of alternative fluids for power transformers. Electric Power Systems Research, 98, 58–69. https://doi.org/10.1016/j.epsr.2012.11.006
Frljić, S., Trkulja, B., & Žiger, I. (2021). Calculation of the eddy current losses in a laminated open-type transformer core based on the A, T−A formulation. Applied Sciences, 11(23), 11543. https://doi.org/10.3390/app112311543
Kaur, S., & Kaur, D. (2019). Analysis of effect of core material on the performance of single phase transformer using FEM. IOP Conference Series: Materials Science and Engineering, 561(1), 012129. https://doi.org/10.1088/1757899X/561/1/012129
Kumar, S., Islam, T., & Raina, K. K. (2017). Modelling of breather for transformer health assessment. IET Science, Measurement & Technology, 11(2), 194–203. https://doi.org/10.1049/iet-smt.2016.0259
Dulmaa, A., Cougnon, F. G., Dedoncker, R., & Depla, D. (2021). On the grain size-thickness correlation for thin films. Acta Materialia, 212, 116896. https://doi.org/10.1016/j.actamat.2021.116896
Ho, M.-Y., Gong, H., Wilk, G. D., Busch, B. W., Green, M. L., Voyles, P. M., Muller, D. A., Bude, M., Lin, W. H., See, A., Loomans, M. E., Lahiri, S. K., & Räisänen, P. I. (2003). Morphology and crystallization kinetics in HfO₂ thin films grown by atomic layer deposition. Journal of Applied Physics, 93(3), 1477–1481. https://doi.org/10.1063/1.1534381
Francis et al., (2025). Frontline Professionals Journal, 2(7), 28–39, EISSN 1596-0501
Kate, R. S. (2022). Spray pyrolysis: Approaches for nanostructured metal oxide films in energy storage application. https://www.academia.edu/105619304/Spray_pyrolysis_Approaches_for_nanostructured_metal_oxide_films_in_energy_storage_application
Ko, H., Sin, D. H., Kim, M., & Cho, K. (2017). Predicting the Morphology of Perovskite Thin Films Produced by Sequential Deposition Method: A Crystal Growth Dynamics Study. Chemistry of Materials, 29(3), 1165–1174. https://doi.org/10.1021/acs.chemmater.6b04507
Olivares-Galván, J. C., Georgilakis, P. S., & Ocon-Valdez, R. (2009). A Review of Transformer Losses. Electric Power Components and Systems, 37(9), 1046–1062. https://doi.org/10.1080/15325000902918990
Ye, Ž., Yu, W., Gou, J., Tan, K., Ženg, W., An, B., & Li, Y. (2020). A Calculation Method to Adjust the Short-Circuit Impedance of a Transformer. IEEE Access, 8, 223848–223858. https://doi.org/10.1109/ACCESS.2020.3042983
Patterson, A. L. (2019). Homometric Structures. Nature, 143(3631), 939–940. https://doi.org/10.1038/143939b0
Robertson, J. H. (2012). Elements of X-ray diffraction by B. D. Cullity. Acta Crystallographica Section A, 35(2), 350–350. https://doi.org/10.1107/s0567739479000917
Theraja, B. L. (2005). A textbook of electrical technology: Volume I (Basic electrical engineering) (Reprint ed.). S. Chand Publishing.
Wasan, R. S., Nada, M. S., Wesam, A. T., & Mohammed, A. (2012). Advances in Materials Physics and Chemistry, 11(2).
Wu, X., Li, H., Cheng, K., Qiu, H., & Yang, J. (2019). Modified graphene/polyimide composite films with strongly enhanced thermal conductivity. Nanoscale, 11(17), 8219–8225. https://doi.org/10.1039/c9nr02117e
Ye et al. (2020). A calculation method to adjust the short-circuit impedance of a transformer, which discusses short-circuit impedance related to insulation challenges in transformers.
Yu, W., Ye, Ž., Gou, J., Tan, K., Cai, J., & Luo, J. (2020). Effects of iron core materials on a single-phase power transformer during out-of-phase synchronisation in MicroGrid. In 2020 IEEE 4th Conference on Energy Internet and Energy System Integration (EI2) (pp. 1593–1598). IEEE. https://doi.org/10.1109/EI250167.2020.9347065